IE,Q&PC,REL kpis.docx
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1、INDUSTRIA1.EFFICIENCYOEE-FIoat1.ine21. Definition22. Explanation23. 1.ossdistribution2PRoDUCTiVITY-FIoatline21. Definition22. Explanation3MANUFACTURINGCOST31. Definition32. Explanation3ENERGYCONSUMPTION31. Definition32. Explanation4OEE-Transformationlines81. Definition82. Furtherexplanation&lossesdi
2、stribution8PRoDuCTiVITY-Transformation1.ines111. Definition112. Explanation11QUA1.ITYANDPROCESSCONTRO1.12C1.AIMS121. Definition122. Explanation123. Distributionbytype12Dedomagement131. Definition132. Explanation133. Distributionbytype14RE1.IABI1.ITY15INTRODUCTION15MAINTENANCECOSTS(4kpis)161. TotalMa
3、intenance162. FloatFactorymaintenanceCost163. MaintenanceDept.Cost164. Divisionbytypeofmaintenance16PERFORMANCE(4Kpis)171. (NPl)Breakdownswithproductionloss172. (NP3)Breakdownswithandwithoutproductionloss173. (TRP)PreventivePlannedmaintenancecompletion4. (PIM)1.ossesofProductionformaintenanceINDUSTR
4、IA1.EFFlaENCYOEE-Float1.ine1. DefinitionGoodProduction(tons)OEE,=Theoretical1.inePull(tons)2. Explanation GoodProduction:goodglassstackedandreadytobesenttothecustomer Theoretical1.inePull:thesmallerbetweenTheoreticalFurnacePull(tons)andTheoreticalFloatPull(tons)oTheoreticalFurnacePull: IfCullet2()%S
5、GCVNominallDefinitionUifCuliet20%SGCVNominUlPuHI-(realculletnue-2O%)2oTheoFloatPull=Max1.ehrSpeedThicknessXPXNetWidth(1+Trim.obj) Thickness:Nominalproductionthickness Netwidth:GlasswidthafteredgetrimmingoTrimmingobjective:TrimminglossobjectivedefinedbyDTIforeachthicknessoMax1.ehrspeed:Maximum1.ehrsp
6、eedachievablebythelineoGlassdensity=2,515gcmj3.1.ossdistribution100%OEEAva4abilitCOSMCf.c55.i35MCCEparametersalreadyavailablenIRISNote:YieldanditsrelatedlossesisamandatoryKPIthatisreviewedmonthlyintheGSPRODUCTMTY-Floatliner,.Goodproduction(tonnes)Productivity=:2. Explanation GOodproduction(tons)=goo
7、dglass(intonnes)stackedandreadytobesenttotheclient MH=(HoursxHeadcount)Overtime-Traininghours Headcount=Float+Warehouse+FGUFCA FGU=CostControlling+PlantDirector+HR+Purchasing+WCM FCA=Engineering+ProductionPlanning+Quality Hours:numberofhoursworkedduringtheconsideredperiodMANUFACTURINGCOST1. Definiti
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- IE Q&PC REL kpis IE PC REL
