Configuring casting production equipment and plant.docx

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1、ConfiguringcastingproductionequipmentandplantlayoutDieCastingisasmall,nocuttingofnearnetshapemetalhotforming,castinglighthavingaquality,cleancut,sizezprecisionandconsistencyandinterchangeabilitycharacteristics,andjustafterasmallamountofmachiningorevenhavingtoprocess,youcandirectlyusetheassembly.Also

2、,therearedie-castingproductionprocessenergysaving,highefficiency,lowconsumption,andmanyotheradvantages,whicharewidelyusedinmanyfieldsofautomobile,motorcycle,householdappliances,instruments,aerospace,electronics,weapons,hardware,lighting,etc.,plusanotherlureatthehigh-efficiencyandhighrateofreturnisdr

3、ivengreatlyattractedmanyinvestors,mostpeopletakeascientificattitude,steadypace,positiveprogress,success.Nowdie-castingindustrythrivingenoughtoexplainitsstrongmomentum.Castingproductionplantandequipmentshouldmeettheprofessionalrequirements,itsassociatedresourcesandmaterialssurroundingthedie-castingpr

4、ofessionalneedsshouldbeconfigured.Tothisend,theformationofdie-castingbusinessshouldknowsomethingaboutandawarenessinordertodeterminethetypeofequipment,specifications,projects,andaccordingtothenumberofprimaryinvestmentscale,andtoselecttheappropriateequipmenttoconsiderplantlayout.First,thedie-castingpr

5、oductionequipmentconfigurationDie-castingproductionequipmentshouldbeconfiguredmore,thefollowingwereoutlined.1. BasicequipmentThebasicequipmentincludes:diecastingmachine,meltingfurnaceandholdingfurnace.Diecastingmachineiscastingproductionofthemainequipment,clampingforce4000KNminicomputer,4000-10000KN

6、mainframe.Diecastingmachinesizeandtypecanbedeterminedbytheselectionofdie-castingwork.Themoltenmetalisgoodholdingfurnacewasmaintainedatatemperaturerangeofprocessequipmentneeds,usuallyplacedatthesideofthediecastingmachine.Whenthesmallscaleofproduction(suchasdie-castingmachineonly1-2units)inthecase,but

7、alsoasamoltenmetalholdingfurnaceuse,temporarilywithanothermeltingfurnace,butthisapproachisonlyanexpedientmeasurequality,liquidmetalwillbeinfluences.Meltingfurnaceisdedicatedtothemoltenmetalingotmaterialormaterialsoundequipment,thefurnacecapacityshouldbeadequate,deliveryofmoltenmetaltoacertainnumbero

8、fholdingfurnace.Whenconfiguringthemeltingfurnaceofmoltenmetalqualityismoreguaranteed.2. AuxiliaryEquipmentAuxiliaryequipmentformechanizedorautomatedhostandequipped.Assistingdevicecomprising:meanstoppings,spraying(includingcleaningmeansandthepick-updeviceisequippedwithauxiliarydevicesnotonlyinorderto

9、reducetheamountoflabor,improvelaborefficiency,increaseeconomicefficiency,butalsoforcastingqualitycertificationisparticularlyimportant.).(1)meanstoppingsjustcoldchamberdiecastingmachineconfiguration,withthisarrangement,themoltenmetalispouredintothepressurechambercanbequantifiedinfavorofthepositionofe

10、achsegmentofthetrippointofinjectionprocessisrelativelystable,cakethicknessmoreconsistent,whichiscoldchamberdiecastingmachineisveryimportant.Furnacehotchamberdiecastingmachineisplacedinthemachine,donotre-provisiontoppingsdevices.(2)Functionofthesprayingmeansis:theprocessofdie-castingoperation,intheca

11、seofopenmold,themoldpartingsurfacetocleanmetalanddebris,sprayingamoldreleaseagent,whilesprayingcompressedairtothemoldItcanplayacoolingeffect.(3) pick-upmeansforthedie-outofthecastingmoldisremovedfrombetweentheopenfile.(4) forsprayingortakepiecesofwork,butalsoconfiguretherobottocomplete.Withamorecomp

12、letesprayingrobotwithpicktwofunctions.Formechanizedorautomatedproductionmethods,theresponseofeachdiecastingmachineatthesametimecompletewithallthreedevices.Forgeneralmodeofproduction,donotconfigureasecondarydevice:canalsobeindividuallyconfiguredonlyoneortwo,then,accordingtotheimportanceoftheroleofthe

13、sedevices,accordingtothetoppings,painting,takingtotheconfigurationitemsinthisorder.3. PeripheralsInthediecastingmachineproductionline,peripheraldevicestypicallyinclude:trimmingmachine,adiecastingpartialinspectionapparatus,acastingmoldimmediatecoolingdevice,thereleaseagentfeedingdevice,insertmoldedin

14、tothepreheatingdeviceconfiguredinaccordancewithspecificitemsofequipmentcircumstances.Forthedie-castingunitisconfiguredprojectisIikelytobemore.4. AdditionalspecialdevicesWhentherearespecialtechniquesrequired,itshouldalsobeconfiguredvacuumapparatus,moldtemperaturecontroldevicesandlocalpressuredevices.

15、5. clearingequipmentClearingprocessisadie-castingproductionlineaftertheprocedure,anditsequipmentare:trimmingmachine,bandsawmachines,beltmachine,grindingmachine,sandblastingmachine,shotpeeningmachines,rollerdeburringmachinevibrationpolisher,etc.6. testinginstrumentsandequipmentCastingproductionwithte

16、stinginstrumentsandequipmentshouldbeinaccordancewiththespecificcircumstancesoftheaccuracyofproductparts,testitemsandcontentrequirements.Generallyfromtheprimary,simpletoadvanced,sophisticated,canechelonrespectively,canalsobeconfiguredwithachoiceofseveralmutual.Formanykindsofproducts,hightechnicalrequirements,theproductionoflarge-scaleenterprises,thentrytoconfigurewhole.Correlationdetectionequipmentasfollows:(1)measuringthelengthofconventionalmeasu