-设备制造质量检验规程 Bus Duct-.docx

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1、”设备制造质量检验规程BusDuct1、SGSRefNo.:22Rev.:0Page:lof7INSPECTIONGIDELINESBSDUCTSDate:22/03/04INSPECTIONGUIDELINESBUSDUCTSOForApproval22032022J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:22Rev.:0Page:2of7INSPECTI0NGUIDELINESBUSDUCTSDate:22/03/04CONTENTSlPURPOS

2、2、E2SCOPE3PROCEDURE4DOCUMENTS5INSPECTIONPROCESS6SHIPPING7BSDUCTDATAD0SSIER8INSPECTI0NCHECKLISTSGSRefNo.:22Rev.:0Page:3of7INSPECTI0NGUIDELINESBUSDUCTSDate:22/03/041.OPURPOSEThisinstructioncoverstheinspection,testandverificationactivitiesrequiredtovalidatethesupplyzmanufacturean3、dtestofbusducts.2.OSC

3、OPEThisinstructioncoversallnecessarystagesintheproductionofbusductsfromtheeaminationofcertificationfromprocurementsourcestothefinalinspectionzpreservationandpackingtodespatchtosite.Althoughthemethodologyincompilingthisinstructionistosyste4、maticallyprogressthroughtheconstruction,experiencedinspector

4、smayinterprettheintentoftheinstructiontoaccommodatelocalornovelpracticesortoutilisetheinstructionforaoneoff,oralternativedesignzthedesignhavingbeenapprovedbytheclient.Anysuchvariationsshouldbenotedint5、heinspectorsreport.3.0PROCEDURE3.1GENERALThisinstruction,togetherwithitsassociatedchecksheet,maybe

5、usedonanyorderorcontract.ltisintendedtoactasaguidetotheinspectorinthecourseoftheinspectorprogramme.Anypartofthedocumentmaybeinvokedandthesectionstobeusedandth6、elevelofinspectionrequiredwillbespecifiedonthechecksheet.AIItestsandinspectionswillbecarriedoutagainstapproveddrawings,purchaseOrderspecific

6、ationszPurchasersorcompanystandardszandwithinthepracticesandrulesofthecountryzstateorprovinceandanygovernmentdecrees,laws,o7、refinanceorregulationthatmayapply.lfanyconflictorcontradictionsbeapparentinanyoftheabovezthenthemoreOnerousrequirementwillapplyunlessthepurchaserorclientdirectsotherwiseinwrit

7、ing.3.2REFERENCEDocuMENTSAppIicabIecodesandSpecifications.DesigncodePurchaseorderspecific8、ationPurchasersstandardsApproveddrawingsSGScompanyStandardsAppIicabIecodesandstandardsAscontracted4.0DOCUMENTSTOBERECEIVED/AVAILABLEATINSPECTIONPurchaseorderorcontractinspectionandTestPIanDataSheetApproveddraw

8、ings,(arrangements,schematics,wiring,singleline)Subassemblydraw9、ingsand/orpartsIistsSGSRefNo.:22Rev.:0Page:4of7INSPECTI0NGIDELINESBSDUCTSDate:22/03/04Material/partsCertificatesWeIdproceduresandprocedurequalificationrecords(ifapplicable)SpecialProceduresSpeciaIqualificationsCalibrationrecordsfortest

9、ingandmeasuringequipmentpreparationand10、painting/finishingprocedurePreservationzpackingandshippingprocedureSpares/operatingmanualsSupplylist(packinglist)5.0INSPECTIONPR0CESS5.!MATERIALANDANCILLARYITEMS5.1.1REVIEWOFMATERIALCERTlFICATIONOriginaIorauthenticatedcopiesofmillcertificateswillbeavailableat

10、manufacturersp11、remises.Theseshouldbeexaminedforcompliancewithspecificationsandzwhereappropriatezdrawings.Thereviewwillinclude:MakersnameandlocationCertificatenumber,MaterialSpecificationHeatorcastnumberChemicalcompositionMechanicalpropertiesHeattreatmentconditionSurfacefinishStructu12、ralobservati

11、ons,notabledefects.5.1.2VISUALANDDIMENSIONALVERFICATIONMaterialidentificationoncertificatesagainstproductmarkings.Materialsuppliedagainstdrawing,materiallistandspecificationasappropriateVisualanddimensionalcompliancewithspecifications.1.3SUBASSEMBLYCertificati13、ONPrincipaIancillaryitemswillbesuppor

12、tedbytestcertification,or(asaminimum)certificatesofconformity.Thecontentofcertificationshouldbeappropriatetotherequiredscopeoftest.5.1.4ADDITIONALSPECIALREQUIREMENTSMayapplyonspecialrequirements,checktoensurethatcontractrequireme14、ntshavebeenmet.5.1.SREPORTINGReportingonmaterials/ancillaryitemsmust

13、include:ConfirmationofsatisfactorydocumentreviewRecordoftheendorsementofcertificatesreviewed/witnessedRecordofallnonconformitiesRecordoftestswitnessedandtheresultSGSRefNo.:22Rev.:0Page:5of7INSPECTI15 、onGuidelinesbusDUCTSDate:22/03/045.2CONSTRUCTIONCHECK5.2.1VISUALANDDlMEsiONALCheckipaneIconditionou

14、tlineClimensionsJnterfacedimensions,busbardimensionsandclearancesandotherspecifieddimensionsChecktightness/torqueofterminalsPrincipaldimensions5.2.2GENERALARRANGEMENTCHECKCheck16 、thatallcompartments,barsetczarecorrectlyratedandarecorrectlyIocatedzWithspecifiedlabelling5.2.3INSLATIONRESISTANCETESTIn

15、suIationresistanceshallbemeasuredateachcircuitwitha500Vor(forcircuitsover500V)a100OVMegger.5.2.4WITHSTANDVOLTAGETEST(DIALECTRICTEST)Powerfrequencyv17 、oltage(atspecifiedvoltage)shallbeappliedbetweeneachcircuitandearthandbetweenbars,for1minute.5.2.5TESTREPORTReviewalltestdata.5.3.PAINTNGCOATINGINSPEC

16、TIONSurfacepreparationforpaintingwillbecheckedforthefollowingattributesaccordingtothespecification:CleaningMethodsFr18 、eedomfromweldsplatter,dirtandotherdefectsPaintmanufacture,typeandcolourofpainttobecheckedagainstclientrequirementsDryfilmthicknesstobecheckedaccordingtospecificationsSurfaceconditiontobefreefrompin-holes,runs,damageandotherdiscontinuity5.4NAMEPLAESContentstob19echeckedinaccordancewiththeapproveddrawingsandspeci