堆焊空白表格试板26mm-WPSPQR.docx

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1、PRE-WELDINGPROCEDURESPECIFICATION(PWPS)预焊接工艺规程参见ASME锅炉压力容器规范第IX卷，gw-200.1)和ISO15614-7SeeQW-200.1,Sectioni,ASMEBoilerandPressureVesselCodeWPSNo.（工艺规程报告编号）:PWPS-（X）OSupportingPQRNo.就验确认报告号）；PQR-OOORev.No.（修订号）:0WELDINGPROCESS（饵按方法）:SMAW（手工函弧律）TYPES自动化程度（手动、自动、半自动、机动）:ManUal（手动）JOINTS(QW-402)JointDesig

2、n:OVerlaY(堆焊)接头形式Backing:0NoYesBackingMaterialType:N/A村整材林型POSTWELDHEATTREATMENT(QW-407)TemperatureRange:EMenTimeRange:HOUrS时间范ElOther：其它Sketch草图40GAS(QW-408)Gx(CS卜，体%Compo%ition(成分百分比)FlowRate(*ft)Shielding:N/AUmin保护气Trailing:N/AL/min尾部保护气Backing:N/AL/minIr面保护气Other:：其它为qBASEMETALS诲材(QWT03)P-No.:Gr

3、oupNo.:toP-No.:GroupNo.:P一号材料蛆号Pal号材料蛆号TypeGrade:to类型/等锻ThicknessRange:Fillet:N/A祓件厚度填充PipeDia.Range:N/A试件宣径Other:：其它ELECTRICALCHARACTERISTICS(QW-409)CurrentACorDC:DCPolarity:EP直流成交漉极性Amps(Range):(Seebelow)电流花BlVolts(Range):(Seebelowk见下表电压范围TungstenElectrodesSizeandType:N/A构极尺寸ModeofMetalTransferGMA

4、W(FCAW):NM过渡模式ElectrodWireFeedSpeedRange:N/Acmmin.送隹速度Other:二其它FILLERMETAL(QW-404)Spec.No.(SFA):AWSNo.(Class):SFA号AWS号F-No.:A-No.:F*号A一号SizeofFillerMetal/Electrod:mmdia.填充金Jl屈格FillerMetalCategory:填充金JR类别FillerMetalTradeName:填充金JR牌号名林Other:ElectroCleOven:gHr其它在t的度烘培小时TECHNIQUE(QW-410)StringorWeaveBea

5、d:String0Weave直进饵或横摆饵直进横摆OrificeorGasCupSize:N/Ammdia.孔成尺寸Initial&InterpassCleaning:团BrushEfGrinding清渣方式刷打MethodofBackGouging:N/A背面清根方法Theswingis3timestheelectrodecorediameterscillation:握动介数ContactTubetoWorkDistance:N/A导电到工件的距离Pass:EZlMuItipIeSingleElectrods:Multi0Single饵道数多道单道电极(饵条ft多丝仰单丝仰TravelSpe

6、ed(Range):Crn/min饵接速度HeatInput:kJ/cm落入Other:POSITION(QW-405)PositionofGroove:IG(UIWeldingProgression:Flat算接方向平邦PositionofFillet:N/A角煤缝位*Other:PREHEAT(QW-402)BASE METALS -(QW403)POSTWELD HEAT TREATMENT (QW-407)Material SPeC.(材料标准号):Type / Grade(SWft) ： P-No.:Group No.: to 与 P-No.:Group No.:.Thickness

7、 of Test COUPon(JwE)I Diameter of Test COUPon(直径)：N/AOther(Jt),FILLER METAL (QW-404)SFA Specification(SFA No.) (SFA 号)： AWS QaSSifiCation(AWS No.)(aws .q)： Filler Metal F-No.(F-No.)(f 号)： Weld Metal Analysis A-No.(A-No.)(a 0号)： Size of Filler MetaI(填充金Jl尺寸“ Filler Metal CategOry(填充金JlI类别)： Filler Me

8、tal Trade Name(填充金牌号名彝)： Filler Metal Product FOrm(填充金H型式)：Supplemental Filler Metal(附加澳Ji):：Weld Metai ThiCkneSS(W妙Mt金属厚度)： Other(Xtt)i EIeCtrode Oven:的 Hr 在m的H 小时POSITION (QW-405)Temperature(BA) ：BTinIe(时间)I HOUrS Other(Xft)t GAS (QW-408)Gas(es) % CompositIonUe分百分比)Flow Rate (*ShieIding(Wn)I N/A l

9、/minTraiIing(JMMHMt): N/AminBacking(1TSftr) N/A UminOther(X) ：ELECTRICAL CHARACTERISTICS (QW-409)CUrrent(电流)t DCPolarity(ttft) EPAmPS(安培)：VoIts(Wt)t Tungsten Electrodes Size and TyPe值极尺寸)：N/A Mode of Metal Transfer For GMAW(FCAW)ttM 一HeatlnPut(jjMt入)，kJ/cmOther(Xft). ：Position of Groove (坡口位)： IGWel

10、ding PrOgreSSiOn(库接方Fm 平焊向)：Other(X) 一TECHNIQUE (QW-410)TraVelSPeed解 cm/minString or Weave Bead(DString 宣进 0 Weave 横展PREHEAT(QW-406)Preheat TemP.网热SJE):0.Interpass TemP.(层间： BOther(X), ：OsciIIation(WMMk)IThe swing is 3times the electrode core diameterMultiple pass or Single PaSS(PerSide)多道饵及单道饵(4HI)

11、I MUItiPIe 多Single or Multiple EIeCtrOdes(单隹饵或多隹焊卜 SinHe 单佳Other(X) ：WELDINGPROCESSQUALIFICATIONRECORD(PQR)PQR No.:PQR-OOOSheet 2 of 2焊接工艺评定记录TenSileTest拉伸”(QW-150)SpecimenNo.试样号Width(mm)速度Thickness(mm)厚度Area(mm2)面积UltimateTotalLOad伙N)极限总KUltimateUnitsStress(MPa)极展单位应力TypeofFailure&Location断裂性质和位-Guided-BendTests(QW-160)SpecimenNo.试样号TypeandFigureNo.类型和图号Widththickness(mm)宣度“厚度BendDiameter(mm)穹心亶径BendAngle()弯曲角度Result结论.-ToughnessTests(QW-170)