WGM Global Monthly report June 2008.docx

Part1WGMGlObalOVerVieWSummaryofKeyPerformanceIndicators(June2008YTD)WGMGlobalProjectsThicknessChange CompleteplantdataforJuneunavailableattimeofreport. MayData:Averagetimeforallthicknesses15.2minutes.Areductionof34%over2007average.2008ThicknessChangeOver.AllThicknesses12ImprovementbyPlant(as%)2007vs2008YTDEnergyreductionActionsandtimelinesasagreedinEnergyMeeting177/08.DPM,IF,SA.F1.1RA1DG Plantswillrunthe4projectsasperthetimelines.NotallwillbeinvolvedinDesignOfExperiments. PlantswhoalreadyhaveaDMAICprojectrunningcontinueasis Plantsthathavemodifiedtheiraccounting&reportingofenergyconsumption,toindicatethedeltaforcentralteamto'Normalise'historicaldata ObjectiveOfRegionalmeetingsplannedinJuly: ExplainthewayforwardandthetasksexpectedoStandardMeasurementSystemoGuidebk&BestPracticeimplementationoDesignofExperimentswithDTIoCulletprogram Checkmpletionofalldocumes Guidebook:oBestPracticeexchangeoActionplanforBestPracticeimplementationBelgium-France-Itaty:4mJulyinCHT> Asia:15"JUlyinGFI> Iberia.SouthAmerica:tobeconfirmed> Germany:tobeconfirmedStandardMeasurementSystem(SMS)-project1 Thefile"StandardMeasurementSystem-defineswhatplantswillhavetoreach.Itexplainsthestandardinstallations,givesguidelinesoninstrumentation,explainshowdatashouldbecollectedandreportedandgivesthestandardformatofActionPlanforplantstofillout Implementation:“ w/c7thJuly:DPMcommunicateStandardMeasurementSystem“ 7tAugust:Plantstosend"actionplanformeasure'=budget+planning.ReviewedbyDTI“ 30mSeptember:ImplementinA1.1.plantsafterDTIconsultation“ EndOctober:checkpointforimplementation“ 31s,December:StandardMeasurementSystemimplementedthroughoutSGGGuidebook&BestPracticesImplementation-project2 Centralteamcreateda1,'edition,basedonthesamethemesidentifiedinthefile"overconsumptioncauses":batch,sealing,maintenance. July:-allplantstomparethemselvestotheguidebookinordertooevaluatethegapsogather,better-practices AugusttomidSeptember,plantsshoulddefinetheiractionplanforBestPracticeimplementation ImplementationofActionPlanforBestPracticeimplementationfromSeptemberDesignofExperiments-project3 BasedOnselectedtrialsinselectedplants: Moisture&Calumite Energyrepartition&barrage Regenerators&gasfuelcomparisonV.Matheuwillordnatetheteam: DTItoorganiseandperformtheDesignofExperiments SGCVtoanalyse SGRtoinvestigate WGMtosupportVMinplanningDesignofExperiments&analysingdataNextmeetingtoplanDesignofExperimentsanddecidehowtorunthem:9tf1JulyCulletprogram-project4Follow3parameters: potentialcullet, culletactuallyusedinthefurnace "efficiency"ofculletrecycling Potentialcullettakesintoacunttheculletfromtheline(yield),otherinternalcullet(Warehouse,qualitylosses)andexternalcullet(Sekuntetc) SavingstakesintoaccounttheEnergyConsumptiondecreaseandrawmaterialreduction Kick-offmeetingwithSGG1.,EHS,DTI&WGM,1(FJuly6SImplementation-Sitewide MajorityolplantsnowimplementedtheWGMStandardised6SZonesforthepurposesofreporting.WGMcoreteamto'Normalise,the6SAuditscoringacrossthesitesExample-6SPlantUpdates-HighlightsassubmittedbyWGM1.ocalCoordinatorsStolberg: InalienAbteilungenWUrdeein6SAuditdurchgefuhrt(Audit/Falligkeitale3MonatendenAbteilungenEinkauflControlling1PersonaIabteiIung1KSTeam1IMS)Porz: 6SalthenewSatinovolinewillstartalterstableproduction;theaverageoftheauditedareasisabove90%Torgau Startof6SintheofficesHerzogenrath Foreach6SareaaresponsiblepersonwasdesignatedPisaRenedo PerIOrmedfirstWGM6SAuditineveryarea. Beginningof4Sinpackingmaterials&OilPark.1S,2Sand3Swerefinished. Beginningof1Sand2SintheSmallProductsWarehouse. Createdarecyclingpointforelectricv/asteSantaIria SigniIicanJWOrkcarriedouttocreatenewfloorlayouts SurveyabouttheextinguishersandhosesSI(6S)mpletedacrossmajorityofoperatingzones.Cuautla The5,Schampionshipongoingwithvery90Odresults.(Internal5Sschemeinplacebefore6Slaunchedglobally)WGMPlantAssessments-FullcloseoutreportsareonWGMPortalChantereine27,h-29,hMay: Theglobalscoreis52%andthekeyopportunitiesofimprovementare:0Communicationandinvolvementofemployees,especiallyoperators0Implementanalysismeetingforactionplan&projects,focusmoreonlongtermplanningthanKPI/short-termreporting0Implementingsinglepageoperatingproceduresldhelptomimimisevariability,thereforeincreasetheproductivityanddecreaserisks0Asth©plantsalreadyexcellenttechnically,couldbeworldclassifWOrkedonmentalities:opportunitytotraintheorganisationtoleanconcepts TheGoodPracticesidentifiedwere:0 Waterconsumptionmanagement0 Ergonomicdevices(toliftheavyweight,toreducedusspillage.)0 Placagesimulationwall Calarasi27,h-29'hMay:* Theglobalscoreis57%andthekeyopportunitiesofimprovementare:0 Developteamactivitieswithoperatorusinganalyticaltool.0 DevelopaRiskassessmentforprocesses(FMEA