WGM Global Monthly report May 2008.docx

Part1:-WGMGlobalOverviewSummaryofKeyPerformanceIndicators(May2008YTD)PerformanceMeasureFRRegionDPRegionHISPRegionEngRegionGlobalTotalRealisedBenefitsYTD(M)0.550.330.211.042.12EstimatedROSSinOpenProjectStack(M)4.122.853.192.7212.88V/GMProjectsCompleted11542848WGMProjoctsOpen57404452193TrainedBlackBelts526720wavTrainedGreenBelts2112441001771TrainedYellowBelts0493571155PeopleinTraining49212047137TrainedChampions51292073173IndividualsAttendingAwarenessTraining00170364534WGMGlobalProjectsThicknessChange Currentaveragetimeforallthicknesses15.2minutes(Maydata).Areductiono34%over2007average.2008ThicknessChangeOver.AllThicknesses12ImprovementbyPlant(as%)2007vs2008YTDEnergyreduction Createdthetoolsforaudits&regionalmeetings:oTomakesureplantsenergythesameway&toimprovethecurrentmeasurementsystem:"datacollectionplan*&*measurementsystem*(alongstdewiththeDE1.Fcharter)o1.istofpossibleinfluencingfactorsofoverconsumption：90factorsprioritisedfollowingtheirimpactonEnergyiQuality/NOxoFurnaceinspectionchecklistoFordataanalysis(viaSMQF) WGMplantreport,togatherhistoricaldatafor260possiblecauses ExchangedgoodpracticesoPreparedtheenergyauditsIothe5plotplants.Objectiveotenergyaudits： Analysisofallpossiblecauses,withthetool*overconsumptioncauses"Analysemeasurementsystem,withthetoolsmeasurementsystem*,datacollectionplan"&DE1.Fcharter*,Inspectionofthefurnace,AlreadydoneEGB.SZE.SAS.C1.RandTOR DoneuntilnowinS1.1.plantsoAuditsorauto-evaluationofCUrrentmeasurementsystemWrththetools"standardmeasurementsystem","datacollectionplan'and,'DE1.Fcharter"oAnalysedthewayenergyisaccounted,reported&invoiced Regionalmeetingsheld> Iberia:9/05inSIA.undertheordinatioofJM&RA.withSIA.ARB&RND Commonwealth:20to22.105inCNN1underthecoordinationofVM&SE, France:22l05inPIS.underthecoordinationofPA&SA SouthAmerica:26.05,underthecoordinationofJM&R Germany:2605,inStolberg6SImplementation-SitewideGeneric6SPlantZonesnowstandardizedforA1.1.plants.oStandard14zoneswithoptionstotailorforeachplantdependingonTransformationlinesandnumberoffloatlines.Exampleofmonthly6Szonereporting：-6SPlantUpdates-HighlightsassubmittedbyWGM1.ocalCrdinators Stolberg:oRenovationofthefirstpartofthetrainingcentregroundisfinished.Partsofthegroundhadbeenidentifiedasunsafeafterthefirst6Saudit. TorgauoHandoverof6SplantresponsibilitytothelocalWGMcoordinator CaiarasioFirstSitedirectortourfeedback:withdetailedpictureofgoodOrbadthingshesawduringhistouractionstobedone. SalaiseoClearlinkbetweenSafetypolicyand6Spolicy.SafetyvisitputInplace:VCS(Safetybehaviourvisit) AuvelaisA&GoCrossAuditingof6Szonesbeingimplementedtoensureglobalstandardsbeingapplied. NanjingoNanjing6SChampionvisitedChennai(20to22May)forbestpracticessharing RenedooEnriqueMarlinezhasbecomethenewcoordinatorof6SofRenedo.oDefinedaplanfor2008andthestructure6SoftheRenedosfactory. CuautlaoThe5Schampionshipcontinue,thefirstgoalwas1Sandalltheteamsmadeanexcellentwork,43teamsofallareasintheplant,includingofficesandproductiveareasWGMPlantAssessments-FullcloseoutreportsareonWGMPortal Chantereine27,h-29°1May(detailsnotavailableattimeofwritingreport.WillbesummarizedinJune'sreport) Calarasi27,h-29,hMay(detailsoavailableattimeofwritingreport.WillbesummarizedinJune'sreport)WGMTraining GermanregionoOngoingGB-YBandChampionstrainingMannheim:5peoplefromproductionaretrainedtoYellowBelts.Torgau:o 5peoplearetrainedtoYellowbeltso Championstrainingwithalldepartmentleaders(10)Dabrowa:oNewDMAICtrainingSlarWdon15nand16,hofMayforDandMphase. France.,Belgium:o2ndGBsessionwillstartonJune9,hto11,h9newGBso1.astYBsessionwillstartonJune16,handJune26,hfor14YBs Italy:o2ndGBtrainingsessiononJuneto11th. Calarasi:oFinalNegotiationinprogresstohavetheItalianconsultantcomingtotheplantforGBtraininginJulytotrain10to15newGBs. Chennai>Blackbelttraining 3rdphaseofBlackbelttrainingheldfrom13to16May Blackbeltprojectcoachingon2ndMayYeovBeltTrainingWave3Phase1trainingfor25members5to7May-Totalno.ofYBs-72 Qingdao>oNextwaveofWGMAwarenesstrainingwillbeSOondelivered,expendingthetrainingscopeinordertogetmoreshopflc>remployeesinvolved(about200ers.). Gunsan,Busan:-o3BB'strainingstartedfrom6th.May(2personsinGunsanplant.1personinBusanplant) Iberian/SouthAmericanregion:-JacareioSecondwaveoftrainingofGreenBeltsandYellowBeltsprogrammedforstartinginAugustCommunicationWGMcommunicationstrategy-Plantbasedproject Surveythepilotplantaswell2otherforculturalandplantdifferencesoSaaise.PisaandCalarasi Preliminaryfindings GoOdcommunicationonSafety(evenifnotyet1irstpositionforCalarasi) BadcommunicationonCustomersandWGMlMKT2(alwaysinthelast3sc