-设备制造质量检验规程（Heat Exchangers Air Cooled）-.docx

l,设备制造质量检验规程(HeatEXChangerSAirCooled),1、SGSRefNo.:05Rev.:0Page:lofIOINSPECTIONGIDELINESAIRCOOLEDHEATEXCHANGERDate:09/03/04INSPECTIONGUIDELINESAIRCOOLEDHEATEXCHANGEROForApproval09032022J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:05Rev.:0Page:2ofIOINSPECTIONGUIDELINESAIRC2、OoledheatEXCHANGERDate:09/03/04CONTENTSlPURPOSE2SCOPE3PROCEDURE4DOcumentssinspectionprocess6Shipping7aircooledheatEXCHANGERDATAD0SSIER8INSPECTI0NCHECKLISTSGSRefNo.:05Rev.:0Page:3ofIOINSPECTIONGUIDELINESAIRCOOLEDHEATEXCHANGERDate:09/03/041.0PURPOSEThisinstructioncoverstheinspect!3、on,testandverificationactivitiesrequiredtovalidatethesuppl½manufactureandtestofanAirCooledHeatExchanger.2.0SCOPEThisinstructioncoversallnecessarystagesintheproductionofanAirCooledHeatExchangerfromtheexaminationofcertificationfromprocurementsourcestothefinal4、inspection,preservationandpackingtodespatchtosite.AlthoughthemethodologyincompilingthisinstructionistosystematicallyprogressthroughtheconstructionofatypicalAirCooledHeatExchanger.Experiencedinspectorsmayinterprettheintentoftheinstructiontoaccommodatelocalornovel5、practicesortoutilisetheinstructionforaone-offzoralternativedesignofHeatExchangenThedesignhavingbeenapprovedbytheclient.Anysuchvariationsshouldbenotedontheinspectorsreport.3.0PROCEDURES.1GENERALThisinstructiontogetherwiththeassociatedchecksheetmaybeusedonany6 、contractororder.ltisintendedtoactasaguidetotheinspectorinthecourseoftheinspectionprogramme.Anypartofthedocumentmaybeinvokedandthesectionstobeusedandthelevelofinspectionrequiredwillbeasspecifiedonthechecklist.AIItestsandinspectionswillbecarriedoutag7 、ainsttheapproveddrawingszpurchaseorderspecificationszpurchasersorcompanystandards,andwithinthepracticesandrulesofthecountr½stateorprovinceandanygovernmentdecrees,laws,ordinanceorregulationasmayapply.lfanyconflictorcontradictionsshouldbeapparentinanyoftheabovethe8 nthemoreOnerousrequirementwillapplyunlessthepurchaserorclientdirectsotherwiseinwriting.3.2REFERENCEDOCUMENTSApplicablecodesandspecifications.Designcode(tobestatedoninspectionreport)PurchaseorderspecificationPurchasersstandardsApproveddrawingsSGScompanyStandardsAppI9 、icablecodesandstandards(sampleonly)EN13706:2000API661ASMEVlllDivision14.0DOCUMENTSTOBEREC曰VED/AVAILABLEATINSPECTIONPurchaseOrderorContractinspectionandTestPlanITPDataSheetApproveddrawings,(arrangements)Sub-assemblyClrawingsMateriaItestCertificatesSGSRefNo.:05Rev.:0Pageio、:4ofioinspectionGuidelinesairCooledheatEXCHANGERDate：09/03/04TeStdataforfanszfanmotors,gearboxesetc.WeldproceduresandProcedureQualificationRecorcIsListofqualifiedweldersorweldingOperatorsWeIdersqualificationsCalibrationofmeasuringandtestequipmentNDEproceduresz(appropriate11、tomaterialofconstruction)ListofqualifiedNDEoperators/inspectorsNDE/inspectorsqualificationsHeattreatmentprocedureHydrostatictestingprocedurewaterqualitydocumentpreparationandpaintingprocedurePreservationzpackingandshippingproceduresupplylist(packinglist)5.0INSPECTIONPR0CESS5.12、1MATERIAL5.1.1REVIEWOFCERTIFICATIONOriginalorauthenticatedcopiesofcertificatesshouldbeavailableatthemanufacturerspremises.Theseshouldbeexaminedforcompliancewithspecificationsandwhereappropriate,drawings:Thereviewwillincludecheckson:-ManufacturersnameandlocationCer13 、tificateNoMaterialSpecificationHeatorcastNoMakersNoorPlateNoChemicalcompositionMechanicalpropertiesHeattreatedconditionNDEappliedandresultsSurfacefinishStructuralobservations,notabledefects.5.1.2VISUALANDDIMENSIONALVERIFICATIONMateriaIidentificationoncertificatesa14 、gainstproductmarkings.Materialsuppliedagainstdrawing,materiallistandspecificationasappropriate.Transferidentificationtocutoffcomponentsz(CastNotransfer)zasspecified.Visualanddimensionalcompliancewithspecification.5.1.3ADDITIONAL/SPECIALREQUIREMENTSMayapplyonspecialcompon15 、ents,e.g.thickComponentszCladordissimilarmaterial,alloysteelsornonferrousmaterials.Checktoensurespecificationcontractrequirementshavebeenmet.WitnessNDEexaminationsasnecessary.5.1.4REPORTINGReportingonthematerialchecksshouldinclude:-Conformationofsatisfactorydocumentrevi16 、ewRecordofendorsementofcertificationreviewed/witnessedSGSRefNo.:05Rev.:0Page:5ofIOINSPECTIONGUIDELINESAIRCOOLEDHEATEXCHANGERDate:09/03/04Recordofallnon-conformitiesRecordofanytestswitnessedandtheresult5.2HEATEXCHANGERFABRICATIONAfterclearanceofabovepointstosatisfac17、tionoftheinspectorzthenthefabricatorwillproceedwiththemanufactureofsub-assembliesandcomponentsoftheheatexchanger.lnspectorswillreviewthefollowingpointsonabasistobeoutlinedinthePurchasersdocumentationJnspectionandtestplan,orotherdocumentzasnotifiedtotheinspect18>or.5.2.1PREPARATIONFORWELDINGCarryoutvisualanddimensionalchecktoensurecompliancewithWPSandspecification.WherespecifiedzweldbevelsshallbeexaminedbyMTorPTaftergrinding/machining.Edgesandweldbevelswillbeclean,dryandfreefromsurfacedefects,laminations,cracks,voids,notch19>es,etc.Theseshallbeacauseforrejectionunlesssuitabl