-设备制造质量检验规程（Shell Boilers Welded Const）-.docx

”设备制造质量检验规程(SheilBoilersWeldedConst)l,1、SGSRefNo.:03Rev.:0Page:lof!INSPECTIONGIDELINESSHELLBoilersofweldedCONSTRUCTlc)NDate940304NSPECTIoNGuidelinesshellboilerofweldedconstrctionofoApproval04032022J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:03Rev.:0Page:2of11INSPEC2、TiONGuidelinesshellBoilersofweldedCONSTRUCTIONDate:04/03/04Cc)NTENTSlPURPoSE2SCOPE3PROCEDURE4DOCMENTS5INSPECTIONPROCESS6SHIPPING7SHELLBOILERDATADossierscertificateofconformity9nspectionchecklistsgsRefNo.:03Rev.:0Page:3of!INSPECTIONGUIDELINESSHELLBoilersofweldedcoNSTRUCTioNDate：043、03041.0PURPOSEThisinstructioncoverstheinspection,testandverificationactivitiesrequiredtovalidatethesupply,manufacture,andtestofallShellBoilers.2.0SCOPEThisinstructioncoversallnecessarystagesintheproductionoftheShellBoilerfromtheexaminationofcertificationfromprocur4、ementsourcestothefinalinspection,preservationandpackingtodespatchforsite.AlthoughthemethodologyincompilingthisinstructionistosystematicallyprogressthroughtheconstructionofatypicalShellBoiler.ExperiencedinspectorsmayinterprettheintentoftheinstructiontoaccommodateI5、ocaIornovelpracticesortoutilisetheinstructionforaone-offzoralternativedesignofboilerzthedesignhavingbeenapprovedbytheclient.AnysuchVariationsshouldbenotedontheinspectorsreport.Mostboilersareconstructedunderoneofthewellknownnationalcodeswhichrequireaninspect6、ingauthoritytosurveyProductionThisinstructionisbasedintherequirementsofsuchacode.ltassumesthatthedesignparametershavebeenreviewedandapproved.3.0PROCEDURES.IGENERALThisinstructiontogetherwithitsassociatedchecksheetmaybeusedonanycontractororder.ltisintendedto7、actasaguidetotheinspectorinthecourseoftheinspectionprogramme.Anypartofthedocumentmaybeinvokedandthesectionstobeusedandthelevelofinspectionwillbespecifiedonthechecklist.AIItestsandinspectionswillbecarriedoutagainsttheapproveddrawings,purchaseOrderspecif8、 ications,purchasersorcompanystandards,andwithinthepracticesandrulesofthecountr½stateorprovinceandanygovernmentdecrees,laws,ordinanceorregulationasmayapply.lfanyconflictorcontradictionsshouldbeapparentinanyoftheabovethenthemoreOnerousrequirementshallapplyunless9、 thepurchaserorclientdirectsotherwiseinwriting.3.2REFERENCEDOCUMENTSAppIicabIecodesandspecifications.Designcode(tobestatedoninspectionreport)PurchaseorderspecificationPurchasersstandardsApproveddrawingsSGScompanyStandardsAppIicabIecodesandstandards(sampleonly)EN12953:210、003ASMEIAS1229-1990SGSRefNo.:03Rev.:0Page:4of!INSPECTIONGuidelinesshellBoilersofweldedNSTRCTIONDate0403044.0DOCUMENTSTOBERECEIVED/AVAILABLEATINSPECTIONPurchaseorderorContractBoiIerInspectionandTestPlanITPBoiIerdataSheetApproveddrawings,(arrangements)Sub-assemblydra11 、WingsMateriaItestCertificatesWeIdproceduresandProcedureQualificationRecordsProductionweldtestrequirementsListofqualifiedweldersorweldingOperatorsWeIdersqualificationsRepairproceduresNDEprocedures,(appropriatetomaterialofconstruction)ListofqualifiedNDEoperators/inspectorsND12 、E/inspectorsqualificationsHeattreatmentprocedurecalibrationrecordsfortestingmeasuringequipmentHydrostatictestingprocedurezwaterqualitydocumentpreparationandpaintingprocedurePreservation,packingandshippingprocedureSpares/operatingmanualsSupplylist(packinglist)5.0INSPECTIONPROCES13 、S5.1MATERIAL5.1.1REVIEWOFCERTlFICATIONOriginaIorauthenticatedcopiesofmillcertificateswillbeavailableatmanufacturerspremises.Theseshouldbeexaminedforcompliancewithspecificationsandwhereappropriate,drawings.Thereviewwillinclude:MakersnameandlocationMaterialSpecification14 、CertificateNo.,Grade,sizeandwallthicknessHeatorcastNo.ChemicalcompositionMechanicalpropertiesHeattreatedconditionNDEappliedandresultsSurfacefinishStructuralobservations,notabledefects5.1.2VISUALANDDIMENSIONALVERIFICATIONMateriaIidentificationoncertificatesagainstprodu15 、ctmarkings.Materialsuppliedagainstdrawingzmateriallistandspecificationasappropriate.Transferidentificationtocutoffcomponents,(CastNotransfer)zasspecified.Visualanddimensionalcompliancewithspecification.5.1.3ADDITIONALSPECIALREQUIREMENTSMayapplyonspecialcomponents,checkto16、ensurethatcontractrequirementshavebeenmet.WitnessanyNDEexaminationasnecessary.SGSRefNo.:03Rev.:0Page:5of!INSPECTIONGuidelinesshellBoilersofweldedNSTRCTIONDate040304SGSRefNo.:03Rev.:0Page:6ofIiinspectionGuidelinesshellBoilersofweldedCONSTRUCTIONDate:04/03/045.1.4REPORT17、INGReportingonmaterialchecksmustinclude:ConfirmationofsatisfactorydocumentreviewRecordoftheendorsementofcertificatereviewed/witnessedRecordofallnon-conformitiesRecordoftestswitnessedandtheresult5.2FABRICATI0NOFSHELLBOILERSAfterclearanceofabovepointstosatisfaction18>oftheinspectorzthenthefabricatorwillproceedwiththemanufactureofsub-assembliesandcomponentsoftheShellBoilerJnspectorswillreviewthefollowingpointsonabasistobeoutlinedintheapplicableNationaIStandardzPurchasersdocumentation,qualityplan,tstandinspectionplan,orother19、document,asnotifiedtothei