堆焊空白表格试板26mm-WPSPQR.docx
PRE-WELDINGPROCEDURESPECIFICATION(PWPS)预焊接工艺规程参见ASME锅炉压力容器规范第IX卷，gw-200.1)和ISO15614-7SeeQW-200.1,Sectioni×,ASMEBoilerandPressureVesselCodeWPSNo.（工艺规程报告编号）:PWPS-（X）OSupportingPQRNo.就验确认报告号）；PQR-OOORev.No.（修订号）:0WELDINGPROCESS（饵按方法）:SMAW（手工函弧律）TYPES自动化程度（手动、自动、半自动、机动）:ManUal（手动）JOINTS<ft>(QW-402)JointDesign:OVerlaY(堆焊)接头形式Backing:0NoYesBackingMaterialType:N/A村整材林型POSTWELDHEATTREATMENT<WJSt三>(QW-407)TemperatureRange:EMenTimeRange:HOUrS时间范ElOther：其它Sketch草图40GAS<刖气体>(QW-408)Gx(CS卜，体>%Compo%ition(成分百分比)FlowRate(*ft)Shielding:N/AUmin保护气Trailing:N/AL/min尾部保护气Backing:N/AL/minIr面保护气Other:：其它为qBASEMETALS诲材>(QWT03)P-No.:GroupNo.:toP-No.:GroupNo.:P一号材料蛆号Pal号材料蛆号TypeGrade:to类型/等锻ThicknessRange:Fillet:N/A祓件厚度填充PipeDia.Range:N/A试件宣径Other:：其它ELECTRICALCHARACTERISTICS<Wt>(QW-409)CurrentACorDC:DCPolarity:EP直流成交漉极性Amps(Range):(Seebelow)<见下表>电流花BlVolts(Range):(Seebelowk见下表>电压范围TungstenElectrodesSizeandType:N/A构极尺寸ModeofMetalTransferGMAW(FCAW):NM过渡模式ElectrodWireFeedSpeedRange:N/Acmmin.送隹速度Other:二其它FILLERMETAL<焊接材料>(QW-404)Spec.No.(SFA):AWSNo.(Class):SFA号AWS号F-No.:A-No.:F*号A一号SizeofFillerMetal/Electrod:mmdia.填充金Jl屈格FillerMetalCategory:填充金JR类别FillerMetalTradeName:填充金JR牌号名林Other:ElectroCleOven:gHr其它在t的度烘培小时TECHNIQUE<ji»tt*>(QW-410)StringorWeaveBead:String0Weave直进饵或横摆饵直进横摆OrificeorGasCupSize:N/Ammdia.孔成尺寸Initial&InterpassCleaning:团BrushEfGrinding清渣方式刷打MethodofBackGouging:N/A背面清根方法Theswingis3timestheelectrodecorediameterscillation:<握动是姆条芯亶径3倍>握动介数ContactTubetoWorkDistance:N/A导电到工件的距离Pass:EZlMuItipIeSingleElectrods:Multi0Single饵道数多道单道电极(饵条ft多丝仰单丝仰TravelSpeed(Range):Crn/min饵接速度HeatInput:kJ/cm落入Other:POSITION<tt>>(QW-405)PositionofGroove:IG(UIWeldingProgression:Flat算接方向平邦PositionofFillet:N/A角煤缝位*Other:PREHEAT<覆机(QW-406)PreheatTemp.:.全SIIHUEInterpassTemp.:S层间度PreheatMaintenance:FIame5(热方法火焰Other:其它其它其它层号WeldLayer(三)WeldingProcess填充金属(FiIIerMetaI)极性Type/Polarity电流CurrentAmp.Range（八）电压VoltRange(V)焊接速度TravelSpeed(cmmin.)其它Other种类(Class)直径Dia.(mm).WELDINGPROCESSQUALIFICATIONRECORD(PQR)焊接工艺评定记录参见ASME锅炉压力容器规范第IX卷，(QW200.1)和ISO156147SeeQW-ZOO.IfSectioni×,ASMEBoilerandPressureVesselCodeSheet1of2ProcedureQualificationRecordNo.(工艺讦定记录号):PQR-(X)ODate(日期)：Rev.No.(修订号):0WPSNo.(库接工艺规程.号)IWPS000WeldingPrOCeSs(es)焊接方法):SMAW(手工电弧焊)TyPeS(ManUaI,AUtOmatiC,Semi-AutomatiaMachine)自动t8(手动、自动、半自动、机动)：ManUal(手动)Sketch 草图(Unit 单位；mm)JoINTSe接头>(QW-402)BASE METALS ->(QW403)POSTWELD HEAT TREATMENT<饵后Mt> (QW-407)Material SPeC.(材料标准号):Type / Grade(SWft) ： P-No.:Group No.: to 与 P-No.:Group No.:.Thickness of Test COUPon(JwE)I Diameter of Test COUPon(直径)：N/AOther(Jt),FILLER METAL<饵按材料> (QW-404)SFA Specification(SFA No.) (SFA 号)： AWS QaSSifiCation(AWS No.)(aws .q)： Filler Metal F-No.(F-No.)(f 号)： Weld Metal Analysis A-No.(A-No.)(a 0号)： Size of Filler MetaI(填充金Jl尺寸“ Filler Metal CategOry(填充金JlI类别)： Filler Metal Trade Name(填充金牌号名彝)： Filler Metal Product FOrm(填充金H型式)：Supplemental Filler Metal(附加澳Ji):：Weld Metai ThiCkneSS(W妙Mt金属厚度)： Other(Xtt)i EIeCtrode Oven:的 Hr 在m的¾H 小时POSITION<ft>> (QW-405)Temperature(BA) ：BTinIe(时间)I HOUrS Other(Xft)t GAS <保护气体> (QW-408)Gas(es)<jl体> % CompositIonUe分百分比)Flow Rate (*>ShieIding(Wn)I N/A l/minTraiIing(JMMHMt): N/AminBacking(1TSftr)> N/A UminOther(X) ：ELECTRICAL CHARACTERISTICS<Wft> (QW-409)CUrrent(电流)t DCPolarity(ttft)> EPAmPS(安培)：VoIts(Wt)t Tungsten Electrodes Size and TyPe值极尺寸)：N/A Mode of Metal Transfer For GMAW(FCAW)ttM 一HeatlnPut(jjMt入)，kJ/cmOther(Xft). ：Position of Groove (坡口位)： IGWelding PrOgreSSiOn(库接方Fm 平焊向)：Other(X) 一TECHNIQUE<MMbt> (QW-410)TraVelSPeed解 cm/minString or Weave Bead(DString 宣进 0 Weave 横展PREHEAT<S>(QW-406)Preheat TemP.网热SJE):0.Interpass TemP.(层间： BOther(X), ：OsciIIation(WMMk)IThe swing is 3times the electrode core diameter<动是，条芯亶轻3倍>Multiple pass or Single PaSS(PerSide)多道饵及单道饵(4HI)I MUItiPIe 多Single or Multiple EIeCtrOdes(单隹饵或多隹焊卜 SinHe 单佳Other(X) ：WELDINGPROCESSQUALIFICATIONRECORD(PQR)PQR No.:PQR-OOOSheet 2 of 2焊接工艺评定记录TenSileTest<拉伸”(QW-150)SpecimenNo.试样号Width(mm)速度Thickness(mm)厚度Area(mm2)面积UltimateTotalLOad伙N)极限总KUltimateUnitsStress(MPa)极展单位应力TypeofFailure&Location断裂性质和位-Guided-BendTests<导向弯曲试验>(QW-160)SpecimenNo.试样号TypeandFigureNo.类型和图号Width×thickness(mm)宣度“厚度BendDiameter(mm)穹心亶径BendAngle()弯曲角度Result结论.-ToughnessTests<<Jtt¾tft>(QW-170)
